BORNIC’s EN 1254 Compliance Framework
Material Specifications
Primary Alloys:
BORNIC-510L (CW510L): CuZn39Pb0.5 (Lead 0.5%, RoHS Exemption 6c), Tensile Strength 360-400 MPa.
BORNIC-511LF (CW511L): CuZn37Bi (Lead-Free), Certified to DVGW W270 for drinking water.
Traceability:
Each batch includes a 3.1 Mill Certificate with EN 10204 compliance.
Mechanical & Chemical Testing
In-House Lab Capabilities:
Dezincification Resistance: ISO 6509-1 Class B (Max. 150 µm depth after 21 days).
Pressure Testing: 100% hydrostatic tested at 60 bar (PN25 fittings) for 30 minutes (EN 1254-2 Annex B).
Corrosion Testing: 1000-hour neutral salt spray (ISO 9227) exceeding EN 1254 requirements.
BORNIC’s Manufacturing Precision
Production Infrastructure
Machining:
32 CNC Swiss-type lathes (Citizen L32 XII) for ±0.01mm tolerance.
Dedicated thread rolling lines for EN 10226 (BSPP) and ISO 228 (G-thread) standards.
Surface Treatment:
Electropolishing (Ra ≤0.4μm) for medical-grade applications.
Environmentally friendly nickel-free coatings (REACH SVHC-compliant).
Quality Control Process
| Stage | Checkpoint | BORNIC Standard |
| Raw Material XRF Spectroscopy | Pb ≤0.5% (RoHS 6c) | |
| Machining | CMM Measurement (Zeiss DuraMax) Dimensional tolerance ±0.05mm | |
| Pressure Test Automated 60-bar test | 0 leakage (ISO 5208 Class A) | |
| Packaging | RFID tagging | Traceability code linked to ERP |
EU-Focused Solutions
Industry-Specific Product Lines
HVAC Systems:
Model HV-1254F: PN25 press-fit brass fittings for district heating (Operational range: -20°C to 130°C).
Renewable Energy:
Model RE-1254S: Silicon brass (CuZn20Si2) manifolds for solar thermal plants (2000h salt spray passed).
Industrial Plumbing:
Model IP-1254HP: Forged brass valves (DN15-DN100) with EN 1503-2 PN40 rating.
Certifications:
CE Mark (Notified Body No. 0599), DVGW W270, WRAS Approval (UK).
Technical Support & Customization
Engineering Services:
Free EN 1254 compliance audits for client designs.
FEA simulation reports for high-pressure applications (e.g., 80 bar hydraulic systems).
Rapid Prototyping:
72-hour sample delivery for EU clients (CNC program-to-part).
Compliance Beyond EN 1254
Sustainability:
90% recycled brass content (SGS-certified), aligned with EU Green Deal 2030.
Future-Proofing:
Digital Product Passports (DPP) with QR codes for CO2 footprint tracking (2025 EU mandate ready).
